Passive House Windoors Exporter & Technical OEM Manufacturer

Architectural Energy-Efficiency Engineering | Ultra-Low U-Factor Envelope Solutions | International Passive House Institute (PHI) Standard Compliance

PHI & NFRC Certified 40,000 m² Industry 4.0 Smart Factory Florida NOA Impact & Title 24 Approved
Enterprise OEM/ODM Authority & Industry Leadership

Steelwar Entry Systems: Executive Company Profile & Global Scale

Providing high-security, thermally broken passive house windoors and exterior entrance envelopes engineered to meet ultra-strict international building energy codes.

40,000 m²
Smart Manufacturing Plant
21+ Years
Industry Experience
$35M USD
Annual Export Turnover
1,100+
Supply Chain Partners
75 R&D
Engineers & Designers

Established in 2003, Steelwar Entry Systems Co., Ltd. operates a large-scale 40,000 m² manufacturing plant specializing in high-security exterior entry doors. With 21 years of continuous industry experience and 9 years of global export capabilities, the company generates $35 million in annual export turnover. Steelwar focuses on key markets across North America, the Middle East, and Eastern Europe, primarily supplying building material distributors, security door stockists, and commercial construction contractors.

Supported by a solid trade background and a network of 1,100 supply chain partners, Steelwar maintains strict product reliability. Quality control is managed by a team of 50 QC specialists who execute dynamic impact resistance testing, automated frame tolerance checks, and corrosion-resistant coating audits. The company's engineering strength is backed by 75 R&D engineers who introduced 230 new product models last year. Custom options include ballistic steel cores, multi-point smart lock integration, customized RAL color finishes, and bespoke frame depths.

Architectural Engineering & Science

Thermal Physics & Performance Dynamics of Passive House Envelopes

The design of Passive House (Passivhaus) windoors represents the pinnacle of modern facade engineering. Achieve total HVAC energy consumption reductions of up to 90% through thermal bridge elimination and extreme air-tightness controls.

Ultra-Low U-Value Architecture ($U_w \le 0.8 \text{ W/m}^2\text{K}$)
To satisfy stringent Passive House Institute (PHI) criteria, total window thermal transmittance ($U_w$) must not exceed 0.80 W/(m²·K). Steelwar achieves this by deploying multi-cavity thermal break profiles populated with expanded polyurethane or aerogel insulation cores, paired with triple- or quadruple-pane insulated glass units (IGUs).
Air Tightness & Pressurization Integrity ($n_{50} \le 0.6 \text{ h}^{-1}$)
Infiltration causes massive latent energy loss. Our window and door profiles utilize triple-stage continuous EPDM/TPE compression gaskets alongside precision CNC corner welding. Blower door pressurization testing demonstrates air leakage rates well under 0.6 air changes per hour at 50 Pa.
Spectrally Selective Low-E Coating & Warm Edge Spacers
Advanced double- and triple-silver Low-E magnetron sputter coatings optimize solar heat gain coefficient (SHGC) while maintaining maximum visible light transmittance (VLT). Composite warm-edge spacers (e.g., Technoform/Swisspacer) eliminate edge-of-glass thermal bridging and prevent internal condensation risk.
Performance Metrics Standard Commercial Envelope NFRC / Title 24 High Energy Star Steelwar Certified Passive House Standard
Overall Window U-Factor ($U_w$) 1.80 - 2.40 W/m²K 1.20 - 1.50 W/m²K 0.60 - 0.78 W/m²K
Air Tightness ($n_{50}$ @ 50 Pa) 1.5 - 3.0 h⁻¹ 0.8 - 1.2 h⁻¹ ≤ 0.6 h⁻¹
Acoustic Attenuation (STC / OITC) STC 28 - 32 dB STC 35 - 38 dB STC 42 - 48 dB (Acoustic Double-Glazed)
Thermal Bridge Factor ($\Psi_g$) > 0.080 W/mK ~ 0.050 W/mK ≤ 0.020 W/mK (Warm-Edge Technology)
Structural Wind Load (DP Rating) DP 30 - DP 45 DP 50 - DP 65 Up to DP 100 (Florida HVHZ Approved)
Future-Proof Engineering

Technical Roadmap & Next-Generation Window Innovation

Steelwar’s 75 R&D engineers are driving the evolution of zero-carbon building envelopes through cutting-edge materials science and integrated smart building technologies.

1. Vacuum Insulated Glass (VIG) Integration
Replacing thick, heavy triple-pane glazing with 8.3mm ultra-thin Vacuum Insulated Glass units. VIG delivers thermal insulation performance equivalent to solid insulated walls ($U_g \le 0.40 \text{ W/m}^2\text{K}$), drastically reducing frame profile depth while dramatically enhancing daylight penetration.
2. Aerogel-Infused Thermal Break Profiles
Utilizing silica aerogel insulation within the polyamid thermal barrier chambers (PA66 GF25). Aerogel’s nanoporous structure stops conductive heat transfer entirely, ensuring structural frame U-values ($U_f$) remain below $0.70 \text{ W/m}^2\text{K}$ even under extreme freezing ambient conditions down to -40°C.
3. BIPV & Electrochromic Smart Glazing
Integrating Building-Integrated Photovoltaic (BIPV) solar glazing with dynamic tint electrochromic layers. Windows automatically adjust visual light transmission and solar gain depending on real-time solar radiance, generating clean on-site electricity while reducing cooling loads.
Global Building Codes & Compliance

Macro Industry Solutions & Regional Compliance Frameworks

Navigating complex international building codes requires tailored structural and thermal solutions. Steelwar delivers turnkey compliance across global jurisdictions.

North American Market (NFRC / Title 24 / Florida NOA)
Fully certified under National Fenestration Rating Council (NFRC) testing protocols. Compliant with California Title 24 energy efficiency codes and Florida High Velocity Hurricane Zones (HVHZ Florida NOA & FPA approvals) featuring laminated impact safety glass designed to withstand Category 5 hurricane wind pressures and missile impacts.
European & Global Passive House (PHI Darmstadt / CE EN 14351-1)
Designed according to strict German Passive House Institute (PHI) criteria for cold and warm-temperate climate zones. Complete CE marking compliance under EN 14351-1 ensuring strict air permeability, water tightness under wind-driven rain, and mechanical durability class testing.
Australian & Oceania Code Compliance (AS2047 / AS1288)
Fully tested and compliant with Australian Standard AS2047 (Windows and External Glazed Doors in Buildings) and AS1288 (Glass in Buildings). Engineered to handle high wind loadings, extreme UV exposure, and thermal shock resistance for harsh Australian environments.
Smart Manufacturing & Quality Audit

China Industry 4.0: Steelwar Smart Factory Workflow

Operating a state-of-the-art 40,000 m² facility with 50 dedicated QC specialists and 75 R&D engineers, executing 13 rigorous automated manufacturing milestones.

Raw Materials Inspection
1. Raw Materials
Precision Aluminum Cutting
2. Cutting
CNC Profile Milling
3. Milling
Frame Corner Assembling
4. Assembling (Phase 1)
Structural Hardware Assembling
5. Assembling (Phase 2)
Robotic Structural Gluing
6. Gluing
Quality Control & Performance Testing
7. Testing
Export Heavy-Duty Packaging
8. Packaging
Logistics Warehouse Storage
9. Warehouse
Automated Cutting Machinery
10. Cutting Machine
High Precision Milling Machine
11. Milling Machine
CAD Structural Engineering Design
12. Design with CAD
Computerized Thermal Simulation
13. Design with Computer
Tailored Engineering Specifications

B2B Procurement & Customization Matrix

Steelwar collaborates directly with general contractors, facade consultants, and building material stockists to deliver bespoke fenestration solutions.

Ballistic & High-Security Armor Cores
For entry doors requiring anti-intrusion or ballistic defense, Steelwar integrates internal ballistic steel cores rated from UL 752 Level 1 up to Level 8, seamlessly encapsulated within architectural powder-coated finishes.
Multi-Point Smart Lock Systems
Equipped with European multi-point automatic locking hardware (Maco, Siegenia, or Hoppe). Fully compatible with motorized access controls, biometric fingerprint readers, face recognition, and smart building management protocols (BMS).
Architectural Surface Finishes & RAL Matching
Advanced fluorocarbon (PVDF) electrostatic spraying, Qualicoat Class 2 outdoor powder coating, and marine-grade anodizing options. Unlimited custom RAL color matching with 25-year anti-fading weatherability guarantees.
Technical Clarifications

Frequently Asked Questions (FAQ) for OEM Buyers

Everything building contractors and procurement managers need to know about ordering, certifying, and importing Passive House windoors from Steelwar.

Q1 What specific engineering parameters distinguish a "Passive House" window from a conventional thermal break window?
A certified Passive House window requires an overall installed U-factor ($U_w$) of $\le 0.80 \text{ W/m}^2\text{K}$, a frame U-value ($U_f$) around $0.70 - 0.80 \text{ W/m}^2\text{K}$, and an internal surface temperature that does not drop below 12.6°C during winter peak design conditions to prevent thermal discomfort and drafts. Conventional thermal break windows typically achieve $U_w$ values between $1.4$ and $2.2 \text{ W/m}^2\text{K}$.
Q2 Can Steelwar customize frame depths and glass build-ups to meet specific North American or European wall assemblies?
Yes. With 75 full-time R&D engineers, we design bespoke frame depths (e.g., 70mm, 85mm, 100mm, 120mm) and custom nailing flange configurations to fit North American 2x6 timber stud framing, European masonry wall structures, or commercial curtain wall facades.
Q3 How does Steelwar ensure product quality across large-scale commercial orders?
Our 50-person Quality Control team enforces a 100% full-check inspection across 13 distinct production phases. Every unit undergoes dynamic pressure chamber testing for water tightness, air infiltration checking, frame tolerance audits (+/- 0.5mm precision), and coating thickness measuring before export packaging.
Q4 What hardware suppliers are integrated into Steelwar Passive House doors and windows?
We partner with leading global hardware suppliers including German-made Siegenia, Maco, Roto Frank, and Hoppe hardware, as well as premium custom-engineered heavy-duty stainless steel hinges capable of supporting sash weights up to 300 kg.
Q5 What is the average production lead time and ocean shipping protection for bulk orders?
Standard production lead time is 25 to 35 days from shop drawing approval. All products are wrapped with protective scratch-resistant film, corner guards, plastic shrink wrap, and packed into fully enclosed fumigated plywood crates with desiccant bags to prevent moisture damage during maritime transit.
All Passive House Windoors Products